Harley Davidson Sportster XLH883 D Deluxe 1986 – 1995 Factory Service Repair Manual

Harley Davidson Sportster XLH883 D Deluxe 1986 – 1995 Factory Service Repair Manual

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your HARLEY. 

637 Pages

Years:

1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

Models Covered :  

• 1996-2003 Harley Davidson Sportster XL1200 C Custom
• 1996-2003 Harley Davidson Sportster XL1200 Sport
• 2002-2003 Harley Davidson Sportster XL883R
• 1986-1987 Harley Davidson Sportster XLH1100
• 1988-2003 Harley Davidson Sportster XLH1200
• 1986-2003 Harley Davidson Sportster XLH883
• 1999-2003 Harley Davidson Sportster XLH883 C Custom
• 1986-1995 Harley Davidson Sportster XLH883 D Deluxe
• 1987-2003 Harley Davidson Sportster XLH883 H Hugger

Manual Covers :

GENERAL INFORMATION

TROUBLESHOOTING

LUBRICATION, MAINTENANCE AND TUNE-UP

Maintenance schedule / Oil and filter change / Tune-up / Air filter / Compression test / Spark plugs / Ignition timing adjustment

ENGINE TOP END

Rocker cover / Cylinder head / Valves and components / Pushrods and covers / Cylinder / Pistons and rings / Oil tank and oil lines

ENGINE LOWER END

Removal and installation / Valve tappets and guides / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Cylinder studs / Engine break-in

PRIMARY DRIVE AND CLUTCH

Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive / clutch / Clutch cable

FOUR-SPEED TRANSMISSION (1986-1990 MODELS)

Transmission / Shifter mechanism

FIVE-SPEED TRANSMISSION (1991-2003 MODELS)

Transmission / Shift forks and shift drum / Mainshaft and countershaft / Main drive gear / Access door bearings / Right transmission case bearings / Shift mechanism

FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS

Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Choke cable / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system (California models)

ELECTRICAL SYSTEM

Battery / Charging system / Alternator / Ignition system / Ignition coil / Bank angle sensor / Manifold absolute pressure (MAP) sensor (1998-2003 1200S models) / Starter / Starter solenoid / Lighting system / Electronic speedometer / tachometer / Switches / Horn / Electrical bracket / Turn signal flasher / Turn signal module / Circuit breakers / Fuses / Wiring diagrams

WHEELS, TIRES AND SECONDARY DRIVE

Motorcycle stands / Front wheel / Front hub / Rear wheel and hub / Drive chain and sprockets / Drive belt and sprockets / Wheel runout / Laced wheels / Disc and cast wheels / Wheel balance / Tires

FRONT SUSPENSION AND STEERING

Handlebar / Front fork / Steering head and stem / Steering head bearing / Steering play

REAR SUSPENSION

Shock absorbers / Swing arm

BRAKES

Brake fluid selection / Brake service / Front and rear brake pads (1986-1999 models) / Front and rear brake caliper / Front and rear master cylinder / Brake hose and line / Brake disc / Bleeding the system / Brake fluid draining / Flushing the brake system

BODY

Seat / Front fender / Rear fender / Footrests / Forward foot controls (1999-2003 883C and 1200C models) / Side stand / Fork lock

WIRING DIAGRAMS

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF – Indexed and Searchable

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