SKU: 5fd36febf16c

Mercury 75 US 80 EU Four Stroke EFI Service Manual

You can download this or I can ship it to you.

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Mercury. Read and print pages directly from the CD, or copy the entire manual to your hard drive.

 Covers 687 Pages

$27.00 – $32.00

Mercury 75 US 80 EU Four Stroke EFI Service Manual

Models Covered :
Mercury 75 US
Mercury 80 EU

Manual Covers :

 

  • Master Specifications :
  • Table of Contents
  • General Specifications
  • Fuel System Specifications
  • Ignition Specifications
  • Charging and Starting Specifications
  • Cylinder Block/Crankcase Specifications
  • Cylinder Head Specifications
  • Oil System Specifications
  • Mid-Section Specifications
  • Power Trim Specifications
  • Gear Housing Specifications
  • Hydraulic Steering Specifications
  • 75 80 EU EFI Four Stroke Propeller Information Chart
  • 90 100 EU EFI Four Stroke Propeller Information Chart
  • 115 EFI Four Stroke Propeller Information Chart
  • Maintenance :
  • EPA Emissions
  • Inspection and Maintenance Schedule
  • Corrosion Control Anode
  • Battery Inspection
  • Alternator Drive Belt Inspection
  • Flushing the Cooling System
  • Top Cowl Removal and Installation
  • Flywheel Cover Removal and Installation
  • Cleaning Care for Top and Bottom Cowls
  • Cleaning Care for the Powerhead
  • Air Filter
  • Fuel System
  • Checking Power Trim Fluid
  • Checking Engine Oil Level
  • Changing Engine Oil
  • Spark Plug Inspection and Replacement
  • Fuse Replacement
  • Propeller Replacement
  • Lubrication Points
  • Gearcase Lubrication
  • Storage
  • General Information :
  • Serial Number Location
  • Powerhead Front View
  • Powerhead Starboard View
  • Powerhead Port View
  • Powerhead Aft View
  • Conditions Affecting Performance
  • Following Complete Engine Submersion
  • Fuel and Oil
  • Warning System
  • Power Trim and Tilt
  • Compression Check
  • Cylinder Leakage Testing
  • Painting Procedures
  • Decal Removal
  • Decal Application
  • Outboard Motor Installation :
  • Important Information
  • Boat Horsepower Capacity
  • Start in Gear Protection
  • Selecting Accessories for your Outboard
  • Fuel Tanks
  • Filling the Fuel System
  • Installation Specifications
  • Lifting Outboard
  • Steering Cable- Starboard Side Routed Cable
  • Steering Link Rod Fasteners
  • Determining Recommended Outboard Mounting
  • Height
  • Drilling Outboard Mounting Holes
  • Fastening the Outboard to the Transom
  • Electrical, Fuel Hose, and Control Cables
  • Trim in Pin
  • Ignition :
  • Ignition Specifications
  • Electrical Components
  • Electrical Plate Components
  • Cylinder Head and Camshaft Components
  • Integrated Air Fuel Module Components
  • Troubleshooting without a Computer Diagnostic System
  • Troubleshooting with a Computer Diagnostic System
  • Troubleshooting Guide
  • Flywheel
  • Electronic Control Module
  • Wire Color Code Abbreviations
  • Main Power Rely
  • Ignition Pencil Coil
  • Crankshaft Position Sensor
  • Camshaft Position Sensor
  • Throttle Position Sensor
  • Cylinder Block Coolant Temperature Sensor
  • Manifold Absolute Pressure Sensor
  • Manifold Intake Air Temperature Sensor
  • Oil Pressure Sensor
  • Charging and Starting System :
  • Charging and Starting Specifications
  • Alternator/Starboard Cylinder Block Components
  • Electrical Components
  • Electrical Plate Components
  • Starter Motor
  • Battery
  • Wire Harness Replacement
  • Alternator System
  • Starter System
  • Timing, Synchronizing and Adjusting :
  • Ignition Specifications
  • Idle Timing Adjustment
  • Maximum Timing Adjustment
  • Throttle Cable Adjustment
  • Theory of Operation :
  • Air Induction System
  • Fuel Injection System
  • Air Induction and Fuel Injection System
  • Troubleshooting and Diagnostics :
  • Fuel System Specifications
  • Troubleshooting with the Computer Diagnostic System
  • Troubleshooting without a Computer Diagnostic System
  • Guardian Protection System
  • Fuel System Component Troubleshooting and Diagnostics
  • Fuel System :
  • Fuel System Specifications
  • Fuel System Module Components
  • Integrated Air Fuel Module
  • Integrated Air Fuel Module Components
  • Fuel System Moduel Mount Components
  • Fuel System Module Mount Components
  • Fuel System Module Hoses
  • Throttle Position Sensor Removal and Installation
  • Idle Air Control Removal and Installation
  • Vent Canister Purge Valve Removal and Installation
  • Vent Canister Switch Removal and Installation
  • Fuel Rail
  • Intake Manifold
  • Fuel System Module
  • Emissions :
  • Exhaust Emission Standards
  • Outboard Hydrocarbon Emissions Reduction
  • Manufacturers Certification Label
  • Service Replacement EPA Decal
  • Powerhead :
  • Cylinder Block/Crankcase Specifications
  • Cylinder Block Components
  • Crankshaft, Piston and Connecting Rod Components
  • Lower Cowl Removal
  • Powerhead Removal
  • Removing Powerhead Components
  • Powerhead Disassembly
  • Cleaning, Inspection and Repair
  • Powerhead Reassembly
  • Installing Powerhead Components
  • Powerhead Installation
  • Lower Cowl Installation
  • Engine Break-in Procedure
  • Cylinder Head :
  • Cylinder Head Specifications
  • Cylinder Head and Camshaft Components
  • Cylinder Head Disassembly
  • Cleaning/Inspection/Repair
  • Cylinder Head Reassembly
  • Valve Clearance and Adjustments
  • Lubrication :
  • Oil System Specifications
  • Oil Pump Components
  • Engine Guardian System
  • Oil Pump
  • Mid-Section :
  • Mid-Section Specifications
  • Swivel Bracket and Steering Arm Components
  • Transom Bracket Components
  • Adapter Plate Components
  • Oil Pump Components
  • Driveshaft Housing Components
  • Bottom Cowl Components
  • Bottom Cowl Removal and Installation
  • Lower Mount
  • Adapter Plate and Driveshaft Housing Removal
  • Transom/Swivel Bracket
  • Adapter Plate and Driveshaft Housing Reassembly
  • Shift Shaft Installation
  • Power Trim :
  • Power Trim Specifications
  • Power Trim Components
  • Power Trim General Information
  • Wire Color Code Abbreviations
  • Power Trim Flow Diagrams
  • Troubleshooting
  • Testing the Power Trim System with Test Guage Kit
  • Power Trim System Removal
  • Power Trim Disassembly
  • Shock Rod Disassembly
  • Memory Pistion Removal
  • Power Trim Cleaning, Inspection and Repair
  • Power Trim Assembly
  • Power Trim System Installation
  • Lower Unit :
  • Gear Housing Specifications
  • Gear Housing EZ Shift Components
  • Gear Housing EZ Shift Components
  • General Service Recommendatiosn
  • Draining and Inspecting Gear Housing Lubricant
  • Gear Housing Removal
  • Gear Housing Disassembly
  • Gear Housing Assembly
  • Gearcase Installation
  • Filling Gear Housing with Lubricant
  • Trim Tab Adjustment and Replacement
  • Attachments :
  • Throttle Bracket Assembly Components
  • Shift Assembly Components
  • Throttle Lever Bracket Removal and Installation
  • Shift Bracket Removal and Installation
  • Tiller Handle :
  • Tiller Handle Assembly
  • Steering Handle Components
  • Tiller Handle Bracket Components
  • Tiller Handle Switch Replacement
  • Tiller Handle Removal
  • Tiller Handle Disassembly
  • Tiller Handle Reassembly
  • Tiller Handle Installation Instructions
  • Hydraulic Steering :
  • Hydraulic Steering Specifications
  • Hydraulic Steering Helm Fill Plug Configuration
  • Steering System Hydraulic Fittings Torque Specifications
  • Steering Cylinder Components
  • Hydraulic Steering Systems
  • Steering Cylinder
  • Steering Cylinder Removal
  • Steering Cylinder Installation

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly

32 / 64 bit

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FAQ

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